Custom Made Load Cell Sensors Customize Torque Sensors Bespoke Force Transducers

Fully Tailor Made load cell force transducers Custom Made torque sensors

The 3 Nos load cells presented below are customized 2-axis force sensor with 80kN rated capacity in Fx and Fy axis,these biaxial load cells are fully custom made for an airline company to replace an existing mechanical part in their machine,the sensor body is made of alloy steel while the housing is made of aluminum with anodizing treatment.The transducers then will be used to monitor the operating force in Fx/Fy axis,the two axis load cell is able to measure both tension and compression force in each axis. A 2-channel amplifier is equipped with the sensor to deliver 4-12-20mA output which will be fed to PLC for further signal processing.

Presented here is a customized hollow flange type reaction torque transducer for a research center intended for rotating torque measurement of servo motor. This flange torque sensor has 10Nm rated capacity and will be mounted onto the output end of a servo motor while the motor shaft goes through the 90mm hole located at the center of the transducer,the flange size is tailor-made to mating the flange of motor which makes Seamless installation possible.This case verifies the feasibility of measuring rotating torque using a non-rotating torque sensor once again,the torque measurement solution is cheaper and more duarable compared to normally used rotary torque transducer.

These low profile load cells are tailor made for a domestic computer storage device manufacturer,they had order 750 Nos earlier this year,and ordered another 150 Nos last month which are ready for despatch today.The thin load cells are made of aluminum alloy with 1kg rated intended for compression load measurement,the sensor body only has 5mm in thickness and each transducer is equipped with a singal conditioner to deliver 0-10V output for PLC control..Besides the standard product portfolio,Forsentek can also provide custom design service to meet requirements of different applications,if you have an on-going project where force measurement is involved but can hardly find a suitable load cell from the market,contact us for a custom made solution.

Presented here is a custom made 50kN in-line load cell for a domestic client in Shanghai, the threaded inline force sensor was made from stainless steel with M36 threaded rods on both sides, 10-meter-long metal sheathed cable was attached to the transducer as per client's request.The transducer will be mounted in a press machine to monitor the tension/compression load in real time through Forsentek indicator FPT which also provides a RS232 interface for the client to transmit the data to PC for further processing.The rod end load cell and display unit was pre-calibrated by Forsentek before shipment,the client will only need to prepare a 24V DC power supply to use the force measurement device.

Presented here is a fully custom made torque sensor with 1200NM(885lbf*ft) rated capacity to a helical pier installation equipment manufacturer in North America,the torque transducer was designed with 76.2mm through hole located at the center of the cell,flange to flange structure,the torque load cell will be used to replace an existing part in a helical pile installation equipment to measure the mounting torque of screw piles during operation.It only took 4 weeks to produce this torque meter and another 1 week to deliver after shipment.Forsentek can help if you are looking for a non-standard torque measurement device.

As a small-scale company, Forsentek is very flexible when it comes to load cell customization. We can get our load transducers pre-assembled with specified molex connectors as per client's request, which will save time and cost for our clients.The cable sockets or terminals will be manually assembled and fully tested to ensure connectivity. Consistency between samples and bulk orders is guaranteed.

Ready for delivery to our customer is a customzied reaction type torque transducer made of stainless steel based on strain gauge technology, flange to flange mounting with 15mm center thru-hole structure, it's a fully customized product for a medical company in Europe.The torque sensor has 200Nm rated capacity and delivers mV/V output from the wheatstone bridge bonded in the stainless steel body,an in-house calibration certificate is provided to guarantee maximum 0.2% non-linearity of the full scale.

Here are some customzied pin load cells with 40kN capacity for a domestic university,these pin type force sensors are made from stainless steel based on strain gauge technology,pin load cells output unamplified mV/V signal from wheatston full bridge bonded inside the specially machined holes.Load pins are interchangeable with shaft pins,thus can be easily integrated into existing system and get the measurement done,you may find pin type load cell applicable for overload protection in hoisting equipment,mooring devices, winches, coupling devices, construction machinery and so on.Contact us to check the feasibility of replacing the current pin with a pin type transducer to monitor the load during operation.

One domestic client came to us and asked for a sulotion for clamping force measurement between two steel plates,the biggest demand of the client is to have minimal changes to the current design.After talked with the client,our technical team proposed to replace the fastening bolts with force measuring bolts,which requires no change to the current structure.The proposal was accepted by the client and here comes the finished products.The bolt load cells are made of stainless steel with 10kN rated capacity intended for tesnion force measurement delivering 0-10V output from the built-in amplifier,disconnectable cable is used as per client's request,so they can plug in the cable when they want to know the current fastening force and unplug the connector when no measurement is needed.